Guys,
don`t try to rip the seat cover off as suggested in this thread!!!
Under the seat cover there is a 10 mm soft foam, under that there is the seat occupancy sensor. This sensor measures the weight of the driver/passenger and the airbag is switched on/off according to the info - so ruining the occupancy sensor means that you compromise the airbag operation!
How to do it properly:
1. you need to start to remove the seat cover from the back of the seat. You need to progress from the back towards the front of the seat.
2. use Xylane - apply it to the seat cover both over and under it by spraying or using a brush. Apply-pull-apply: proceed slowly, cm after cm. This way you are able to remove only the cover but not damaging the foam underneath - so leaving the occupancy sensor alone. For a proper job, you need to remove the cover from the horizontal part of the seat completely.
Expect three days while the xylane smell goes out of the seat/car, and proceed with the heating element install only after.
2. as the cover is a relatively thin material, the heating pad edge is clearly visible if you just put back the cover or if you glue back. You can also feel the element when you touch the fabric as it is much harder and different surface than the foam around it.
The proper way for reassembly:
1. buy a 5mm soft foam at a carpet/upholstery shop and lay it over the whole horizontal surface of the seat - this way the heating element will not be visible and you will not feel it when you touch the cover.
2. cut the foam to shape, following the seat, than use a fabric glue in spray form (you can also buy it in a carpet/upholstery shop) and glue the 5mm foam on the seat. Than glue the cover on the foam. It is better to spray the cover very little as the glue can penetrate through the material, so it is better to spray the foam more. In case the glue comes through the material, you can use a cloth with xylane to remove it - but use it gently as it can also dilute the glue under the fabric, which you don`t want.
Leave the seat for 24 hours to dry, do not sit on it during this time.
I did the passenger seat last week. My seat occupancy sensor still works fine and by the look and feel, you cannot feel the heating element.
As for the wiring:
You don`t need to drill through the firewall! Only thing you need is a mini fuse separator - so that you can put two fuse into one fuse slot. The fuse box is under the steering wheel (left hand drive model). I divided the cigarette lighter fuse into two as we barely use it. the original fuse is 15A, now I added a 10A fuse for the cigarette lighter and another 10A for the passenger seat - although as i measured, it takes less than 5A so I may change the fuse to smaller. As a ground point you can use the bolt under the fuse box.
I also bought a cheap 12v thermostat - I set the temperature around 38 degreed celsius so it feels worm but not too hot.
DO it at your own risk. It is not a very difficult job but you need to concentrate to every step.