RobertC said:
What are you adding to your 12V auxiliary battery? Have you considered upgrading the auxiliary battery to a larger battery with more amp-hours? Which 80 amp relay and breaker box did you use? Can you post any pictures? I would like to add more switched 12V accessory sockets to my i-MiEV.
Hey RobertC, I'm adding auxilliary lights and heated pads for my feet and in the headliner. Like Don from Biloxi says, you don't need to upgrade the battery. It serves as the starting Electromotive Force and after that its just a buffer for the 12v system. I installed a voltmeter and an ammeter to monitor my 12v system, to ensure that I wouldn't overload it with my new accessories. While the car is running the ammeter is right in the middle, 0 amps - which I feel the draw is being met by the supply cancelling each other out. The voltmeter shows 14v regularly after the car is in the 'READY' state.
I'll post some pictures soon of how I did this. It will definitely help you out, as I spent a lot of time guessing and figuring out how to install all of this and without setting off any indicator lights like I did. (oops).
Here is my shopping list:
Blue Sea Fuse Block
http://www.amazon.com/gp/product/B000THQ0CQ/ref=oh_details_o08_s00_i02?ie=UTF8&psc=1. This is the one I used, but it's a bit bulky and it requires ring terminals (PITA). In the spring I may swap it out for one I used on my motorcycle:
http://www.centechwire.com/Auxiliary-Fuse-Panel-AP-2.htm. It's a little pricier, but I feel its worth it. The compact shape is nice and small, easy to hide away and no ring terminals. You'll save money and the hassle of using those. The Centech comes with the relays you need and all the wiring unlike the Blue Sea. You'll end up spending the difference anyway.
8 gauge wire. This is the same gauge as the red wire that comes off of the battery and into the car. It's hard to find at your automotive stores and the connectors are even harder to find. I ended up going to Amazon and buying the wire and the connectors there. I didn't buy this particular one for any other reason than it seamed reasonable. The cable is extremely flexible, so it makes it easy to route to where you need it to go.
http://www.amazon.com/gp/product/B00AIFZ4DU/ref=oh_details_o01_s00_i00?ie=UTF8&psc=1
For the 80 amp relay, I went to ebay where they had a two pack for 9.00. I figured if I blew one, I'd have a back up. But that didn't happen and I have a spare.
http://www.ebay.com/itm/180848848386?ssPageName=STRK:MEWNX:IT&_trksid=p3984.m1497.l2649 The connector won't work because the wire gauge is not thick enough. You'll need to buy more of those crimp connectors but you won't be able to find 8 gauge female blade connectors. I used the yellow ones that are meant for 10-12 gauge, pulled off the yellow barrel protector and pried open the the whole the wire goes in and then crimped and taped.
Once you are done with this whole hassle, adding accessories are much easier. You'll have a safe place to add your connections without vamping onto existing circuitry. Which in this car I learned can be hazardous. When I added the auxiliary lights to the back of the car, I vamped into the circuitry for the anti-lock brakes and caused a fault to appear on the instrument panel. Fortunately, removing the vamp clamp rectified the problem. Unfortunately, when I was tracing wires around the steering column I caused an air bag fault and now I need to visit the dealership to get that cleared.