Part 2
SPECIAL TOOL(S)
TROUBLESHOOTING
DIAGNOSIS TROUBLESHOOTING FLOW
DIAGNOSIS FUNCTION
DIAGNOSIS CODE CHART
DIAGNOSIS CODE PROCEDURES
DIAGNOSIS CODE No.B1763, No.B1764 COLUMN SWITCH ABNORMALITY
COLUMN SWITCH REMOVAL AND INSTALLATION
INSPECTION
COLUMN SWITCH (SWITCH BODY) CONTINUITY CHECK
WIPER SWITCH CONTINUITY CHECK
ACCESSORY SOCKET
ACCESSORY SOCKET REMOVAL AND INSTALLATION
RADIO AND CD PLAYER
SPECIAL TOOL(S)
TROUBLESHOOTING
TROUBLESHOOTING STRATEGY
AUDIO ERROR CODE
SYMPTOM CHART
SYMPTOM PROCEDURES
WHEN POWER SWITCH IS TURNED "ON," NO POWER IS AVAILABLE
NO SOUND FROM ONE SPEAKER.
POOR RECEPTION.
AUDIO ILLUMINATION DOES NOT WORK NORMALLY.
PRESET STATIONS ARE ERASED.
RADIO WITH CD PLAYER REMOVAL AND INSTALLATION
SPEAKER
ON-VEHICLE SERVICE
SPEAKER TEST
SPEAKER REMOVAL AND INSTALLATION
ANTENNA
ANTENNA REMOVAL AND INSTALLATION
ETACS
SPECIAL TOOL(S)
TROUBLESHOOTING
DIAGNOSIS FUNCTION
DIAGNOSIS CODE CHART
DIAGNOSIS CODE PROCEDURES
DIAGNOSIS CODE No.B1709 ETACS-ECU INTERNAL ERROR
DIAGNOSIS CODE No.B1760 VARIANT CODING UNMATCHED
DIAGNOSIS CODE No.B1762 IGNITION OFF CURRENT DRAW (IOD) FUSE DISCONNECTED
DIAGNOSIS CODE NO.U1073 BUS OFF
DIAGNOSIS CODE NO.U1100, U1101 ENGINE-ECU TIME-OUT
DIAGNOSIS CODE No.U1102 ABS-ECU TIME-OUT
CODE NO.U1108 METER CAN TIMEOUT/NOT EQUIPPED
DIAGNOSIS CODE No.U1150 VEHICLE SPEED FAILURE INFORMATION
DATA LIST REFERENCE TABLE
SYMPTOM CHART
SYMPTOM PROCEDURES
CHECK THE CIRCUIT (POWER SUPPLY LINE) FROM BATTERY
THE SELECTOR LEVER REMINDER DOES NOT WORK NORMALLY.
THE ELECTRIC MOTOR REMINDER DOES NOT WORK NORMALLY.
SEAT BELT REMINDER DOES NOT WORK.
DOOR AJAR TONE ALARM FUNCTION DOES NOT WORK NORMALLY
LIGHT REMINDER TONE ALARM FUNCTION DOES NOT WORK NORMALLY
TURN-SIGNAL LAMP OPERATION SOUND FUNCTION DOES NOT WORK NORMALLY.
INPUT SIGNAL CHART
INPUT SIGNAL PROCEDURES
THE IGNITION SWITCH (ACC) SIGNAL IS NOT SENT TO THE ETACS-ECU.
THE IGNITION SWITCH (IG1) SIGNAL IS NOT SENT TO THE ETACS-ECU.
THE KEY REMINDER SWITCH SIGNAL IS NOT SENT TO THE ETACS-ECU.
THE DRIVER''S DOOR LOCK ACTUATOR SWITCH SIGNAL IS NOT SENT TO THE ETACS-ECU.
THE FRONT DOOR SWITCH (RH) SIGNAL IS NOT SENT TO THE ETACS-ECU.
THE FRONT DOOR SWITCH (LH) SIGNAL IS NOT SENT TO THE ETACS-ECU.
THE DOOR SWITCHES SIGNALS IS NOT SENT TO THE ETACS-ECU.
THE HAZARD WARNING LAMP SWITCH SIGNAL IS NOT SENT TO THE ETACS-ECU.
THE COLUMN SWITCH SIGNAL IS NOT SENT TO THE ETACS-ECU.
THE SEAT BELT SWITCH SIGNAL IS NOT SENT TO THE ETACS-ECU.
CHECK AT ECU TERMINAL
ON-VEHICLE SERVICE
ADJUSTMENT FUNCTION
ETACS-ECU REMOVAL AND INSTALLATION
DEFOGGER
SPECIAL TOOL(S)
TROUBLESHOOTING
DIAGNOSIS TROUBLESHOOTING FLOW
SYMPTOM CHART
SYMPTOM PROCEDURES
REAR WINDOW DEFOGGER DOES NOT OPERATE
ON-VEHICLE SERVICE
PRINTED-HEATER LINE CHECK
REAR WINDOW DEFOGGER SWITCH CHECK
DEFOGGER RELAY CHECK
DEFOGGER SWITCH REMOVAL AND INSTALLATION
54B-LOCAL INTERCONNECT NETWORK (LIN)
SPECIAL TOOLS
TROUBLESHOOTING
DIAGNOSIS FUNCTION
DIAGNOSIS CODE CHART
DIAGNOSIS CODE PROCEDURES
CODE NO. U1500 COLUMN SWITCH TIME-OUT
CODE NO. U1507 BIT ERROR (LIN)
CODE NO. U150B COLUMN SWITCH CHECKSUM ERROR
CODE No.U1570 NO BUS ACTIVITY ERROR FOR LIN
54C-CONTROLLER AREA NETWORK (CAN)
SPECIAL TOOL(S)
TEST EQUIPMENT
SERVICE PRECAUTIONS
PRECAUTIONS ON HOW TO REPAIR THE CAN BUS LINES
EXPLANATION ABOUT THE M.U.T.-III CAN BUS DIAGNOSTICS
TROUBLESHOOTING
CAN BUS DIAGNOSIS CHART
CAN-RELATED CONNECTOR POSITION
CAN BUS DIAGNOSIS
DIAGNOSIS ITEM 1
DIAGNOSIS ITEM 2
DIAGNOSIS ITEM 3
DIAGNOSIS ITEM 4
DIAGNOSIS ITEM 5
DIAGNOSIS ITEM 6
DIAGNOSIS ITEM 7
DIAGNOSIS ITEM 8
DIAGNOSIS ITEM 9
DIAGNOSIS ITEM 10
DIAGNOSIS ITEM 11
DIAGNOSIS ITEM 12
DIAGNOSIS ITEM 13
DIAGNOSIS ITEM 14
DIAGNOSIS ITEM 15
DIAGNOSIS ITEM 16
CAN COMMUNICATION-RELATED DIAGNOSIS CODE TABLE
54D-ELECTRIC MOTOR UNIT AND MAIN BATTERY
PRECAUTIONS ON HOW TO USE THE HIGH-VOLTAGE VEHICLE
SERVICE PLUG REMOVAL STEPS CHECK SHEET
HOW TO USE TROUBLESHOOTING/INSPECTION SERVICE POINTS
DIAGNOSIS TROUBLESHOOTING FLOW
EV-ECU
SPECIAL TOOL(S)
DIAGNOSIS TROUBLESHOOTING FLOW
DIAGNOSIS FUNCTION
WARNING LAMP AND INDICATOR CHECK
DIAGNOSIS CODE CHART
DIAGNOSIS CODE PROCEDURES
CODE No. C2005 POWER SUPPLY LOW VOLTAGE 1 (VP), C2006 POWER SUPPLY LOW VOLTAGE 2 (VP)
CODE No. C2007 POWER SUPPLY HIGH VOLTAGE (VP)
CODE No. C200A FAIL SAFE RELAY COIL (VP)
CODE No. C200E FALI SAFE RELAY STUCK ON (VP), C200F FALI SAFE RELAY STUCK OFF (VP)
CODE No. C2010 CONTROL RELAY 1 COIL (VP), C2018 CONTROL RELAY 1 STUCK OFF (VP)
CODE No. C2011 CONTROL RELAY 2 COIL (VP), C2019 CONTROL RELAY 2 STUCK OFF (VP)
CODE No. C2016 CONTROL RELAY 1,2 STUCK ON (VP)
CODE No. C201A PUMP MOTOR STUCK (VP)
CODE No. C2020 VACUUM SENSOR POWER VOLTAGE (VP)
CODE No. C2021 VACUUM SENSOR FAIL OUTPUT VOLTAGE (VP)
CODE No. C2022 VACUUM SENSOR VALUE STUCK (VP)
CODE No. C202A PUMP MOTOR DRIVE LONG TIME (VP)
CODE No. C202B VACUUM PRESSURE ABNORMAL LOSS (VP)
CODE No. C202C PRESSURE LONG TIME LOW (VP)
CODE No. C202E PUMP OPERATION WATCH (VP)
CODE No. P00B3 WATER TEMPERATURE SENSOR SHORT, P00B4 WATER TEMPERATURE SENSOR OPEN
CODE No. P0513 INCORRECT IMMOBILIZER KEY
CODE No. P0560 12V CONTROL VOLTAGE FAIL (MCU)
CODE No. P0562 BATTERY VOLTAGE TOO LOW
CODE No. P0604 RAM ERROR
CODE No. P0605 ROM ERROR
CODE No. P060B ECU (AD CONVERTER FAIL)
CODE No. P060C ECU (PROCESSOR FAIL)
CODE No. P062F ECU (EEPROM FAIL)
CODE No. P0630 CHARSSIS NO. NOT PROGRAMMED
CODE No. P0646 A/C POWER SUPPLY RELAY LOW, P0647 A/C POWER SUPPLY RELAY HIGH
CODE No. P0691 RADIATOR FAN 1 RELAY CIRCUIT LOW, P0692 RADIATOR FAN 1 RELAY CIRCUIT HIGH
CODE No. P0693 RADIATOR FAN 2 RELAY CIRCUIT LOW, P0694 RADIATOR FAN 2 RELAY CIRCUIT HIGH
CODE No. P0705 INHIBITOR SWITCH
CODE No. P0A01 RADIATOR FAN 1,2 MALFUNCTION
CODE No. P0A05 WATER PUMP (DRIVE SIGNAL LINE)
CODE No. P0A09 DCDC CONVERTER FAIL (1)
CODE No. P0A0A INTER LOCK SW
CODE No. P0A10 DCDC CONVERTER FAIL (2)
CODE No. P0A2A MOTOR COIL TEMPERATURE SENSOR (MCU)
CODE No. P0A3D IGBT2 TEMPERATURE HIGH (MCU)
CODE No. P0A51 CURRENT SENSOR (MCU)
CODE No. P0A78 IGBT FAIL (MCU)
CODE No. P0A90 MOTOR OVER CURRENT 2 (MCU)
CODE No. P0AA1 MAIN CONTACTOR P WELD
CODE No. P0AA4 MAIN CONTACTOR N WELD
CODE No. P0ABA MOTOR DRIVE VOLTAGE SENSOR (MCU)
CODE No. P0ABF BATTERY CURRENT SENSOR (BMU)
CODE No. P0ADB MAIN CONTACTOR P CIRCUIT LOW, P0ADF MAIN CONTACTOR N CIRCUIT LOW
CODE No. P0AE2 PRE-CHARGE CONTACTOR WELD
CODE No. P0AE6 PRE-CHARGE CONTACTOR CIRCUIT LOW, P0AE7 PRE-CHARGE CONTACTOR CIRCUIT HIGH
CODE No. P0AED IGBT TEMPERATURE SENSOR (MCU)
CODE No. P0C73 WATER PUMP (LOW SPEED)
CODE No. P0C74 WATER PUMP (HIGH SPEED)
CODE No. P1231 ASC DATA PLAUSIBILITY
CODE No. P1602 SYSTEM LSI COMMUNICATION
CODE No. P1A00 APS (MAIN) POWER SUPPLY CIRCUIT
CODE No. P1A01 APS (SUB) POWER SUPPLY CIRCUIT
CODE No. P1A02/3/4/5/6/7 SHIFT POSITION SW: P/R/N/D/B/C
CODE No. P1A08/9/A/B/C/D INHIBITOR SW: P/R/N/D/B/C
CODE No. P1A0E BACKLAMP RELAY CIRCUIT LOW, P1A0F BACKLAMP RELAY CIRCUIT HIGH
CODE No. P1A10 OBC POWER SUPPLY CIRCUIT LOW, P1A11 OBC POWER SUPPLY CIRCUIT HIGH
CODE No. P1A12 OBC ABNORMAL STOP
CODE No. P1A14 QUICK CHARGE CONTACTOR CIRCUIT LOW, P1B0A QUICK CHARGE CONTACTOR CIRCUIT HIGH
CODE No. P1A15 HIGH VOLTAGE CIRCUIT (1)
CODE No. P1A16 HIGH VOLTAGE CIRCUIT (2)
CODE No. P1A17 HIGH VOLTAGE CIRCUIT (3)
CODE No. P1A18 MCU SHUT DOWN CIRCUIT
CODE No. P1A19 MCU SHUT DOWN CIRCUIT (INTERNAL)
CODE No. P1A1A MCU PROCESSOR
CODE No. P1A1B MOTOR DRIVE VOLTAGE LOW (MCU)
CODE No. P1A1C MOTOR DRIVE VOLTAGE HIGH (MCU)
CODE No. P1A1E EEPROM FAIL (MCU)
CODE No. P1A1F MOTOR COIL TEMPERATURE HIGH (MCU)
CODE No. P1A20 MOTOR RPM FAIL (MCU)
CODE No. P1A21 MOTOR RESOLVER VALUE (MCU)
CODE No. P1A22 MOTOR DRIVE VOLTAGE ULTRA HI (MCU)
CODE No. P1A23 EV ECU MODE UNKNOWN (MCU)
CODE No. P1A24 READY SIGNAL TIMEOUT (MCU)
CODE No. P1A25 DISCHARGE ON TIMEOUT (MCU)
CODE No. P1A26 DISCHARGE OFF TIMEOUT (MCU)
CODE No. P1A27 EV TORQUE REQUEST ERROR (MCU)
CODE No. P1A28 EV ECU FAIL (MCU)
CODE No. P1A29 MOTOR OVER CURRENT 1 (MCU)
CODE No. P1A2A IGBT OVER CURRENT (MCU)
CODE No. P1A2B THREE PHASE LINE (MCU)
CODE No. P1A2D BATTERY COOLING FAN (BMU)
CODE No. P1A2F CELL MALFUNCTION (BMU)
CODE No. P1A30 CELL VOLTAGE LOW (BMU)
CODE No. P1A31 CELL VOLTAGE HIGH (BMU)
CODE No. P1A32 BATTERY TEMPERATURE (BMU)
CODE No. P1A33 CELL VOLTAGE SENSOR (BMU)
CODE No. P1A34 BATTERY TEMPERATURE SENSOR (BMU)
CODE No. P1A35 BALANCER ERROR (BMU)
CODE No. P1A38 CELL NUMBER ERROR (BMU)
CODE No. P1A39 CHARGE STATE SIGNAL ERROR (BMU)
CODE No. P1A3D A/D REFERENCE VOLTAGE (MCU)
CODE No. P1A3E CPU ATMOSPHERE TEMPERATURE HIGH (MCU)
CODE No. P1A3F CPU TEMPERATURE SENSOR (MCU)
CODE No. P1A44 LEAK DETECTION (BMU)
CODE No. P1A45 LEAK SENSOR DETECTION CIRCUIT (BMU)
CODE No. P1AC5 MCU MESSAGE LOST (BMU)
CODE No. P1AE6 EEPROM FAIL (BMU)
CODE No. P1AF1 MCU READY SIGNAL TIMEOUT
CODE No. P1AF2 MCU DISCHARGE DIRECTION F/B
CODE No. P1AF3 BMU READY TIMEOUT
CODE No. P1AF4 CONTROL POWER SUPPLY VOLTAGE (BMU)
CODE No. P1AF5 CMU ID AUTO NUMBERING ERROR (BMU)
CODE No. P1AF6 ON BOARD CHARGING TIME OVER
CODE No. P1AF7 OBC READY TIMEOUT, P1AF8 OBC CHARGING STOP PROCESS TIMEOUT
CODE No. P1AF9 QUICK CHARGER INITIAL CHECK TIMEOUT
CODE No. P1AFA QUICK CHARGER READY TIMEOUT, P1AFE QUICK CHARGER MALFUNCTION, P1AFF QUICK CHARGER CONNNECTOR LOCK, P1B00 QUICK CHARGER BATTERY ERROR
CODE No. P1AFB QUICK CHARGING TIME OVER
CODE No. P1AFC QUICK CHARGING CURRENT
CODE No. P1AFD QUICK CHARGING VOLTAGE
CODE No. P1B01 QUICK CHARGER VEHICLE ERROR
CODE No. P1B02 QUICK CHARGE CURRENT STOP TIMEOUT, P1B03 QUICK CHARGE STOP PROCESS TIMEOUT
CODE No. P1B04 CHARGING CELL MAX VOLTAGE HIGH, P1B05 CHARGING CELL MIN VOLTAGE LOW, P1B07 CHARGING TOTAL BATTERY VOLTAGE
CODE No. P1B06 CHARGING CELL MAX TEMPERATURE HIGH
CODE No. P1B08 CHARGING CONDENSER VOLTAGE
CODE No. P1B09 MCU CAN TIMEOUT/ NOT EQUIPPED
CODE No. P1B0B ABS VEHICLE SPEED DATA, P1B22 FL WHEEL SPEED DATA, P1B23 FR WHEEL SPEED DATA, P1B24 RL WHEEL SPEED DATA, P1B25 RR WHEEL SPEED DATA
CODE No. P1B0C ON BOARD CHARGING OVER CURRENT, P1B21 OBC OUTPUT CURRENT
CODE No. P1B0D QUICK CHARGING OVER CURRENT
CODE No. P1B19 BRAKE PEDAL STROKE SENSOR HIGH, P1B1A BRAKE PEDAL STROKE SENSOR LOW
CODE No. P1B1B BRAKE PEDAL STROKE SENSOR POWER CIRCUIT
CODE No. P1B1C ETACS MESSAGE LOST (MCU)
CODE No. P1B1D METER MESSAGE LOST (MCU)
CODE No. P1B1E ETACS MESSAGE LOST (BMU)
CODE No. P1B1F METER MESSAGE LOST (BMU)
CODE No. P1B26 FRONT/REAR TIRE DIAMETER DIFFERENCE (1), P1B27 FRONT/REAR TIRE DIAMETER DIFFERENCE (2)
CODE No. P1B28 CRASH DETECTION
CODE No. P1B29 ON BOARD CHARGE CONNECTOR HIGH
CODE No. P1B2A ON BOARD CHARGE CONNECTOR LOW
CODE No. P1B2B WATER PUMP POWER SUPPLY RELAY OPEN/SHORT
CODE No. P1B2D CHASSIS NO. MISMATCH
CODE No. P1B2E KEY CODE NOT PROGRAMMED
CODE No. P1B31 BRAKE FLUID PRESSURE SENSOR
CODE No. P1B32 CHASSIS NO. VERIFICATIOBN TIMEOUT
CODE No. P1B33 BATTERY LOW TEMPERATURE (BMU)
CODE No. P1B34 CMU SENSOR FAIL
CODE No. P1B35 SAS DATA FAIL
CODE No. P1B36 YAW RATE/G SENSOR DATA FAIL
CODE No. P1B37 BRAKE PEDAL STROKE SENSOR FIXED
CODE No. P2122 APS (MAIN) LOW, P2123 APS (MAIN) HIGH
CODE No. P2127 APS (SUB) LOW, P2128 APS (SUB) HIGH
CODE No. P2138 APS (MAIN/SUB) CORRELATION
CODE No. P2805 SHIFT/INHIBITOR POSITION DIFFERENCE
CODE No. U1073 BUS-OFF
CODE No. U1080 V-CAN BUS-OFF (MCU)
CODE No. U1081 V-CAN BUS-OFF (BMU)
CODE No. U1090 BATTERY-CAN ERROR (BMU)
CODE No. U1102 ASC/TCL/ABS TIMEOUT/ NOT EQUIPPED
CODE No. U1104 SAS CAN TIMEOUT/NOT EQUIPPED
CODE No. U1105 YR/G CAN TIMEOUT/NOT EQUIPPED
CODE No. U1108 METER CAN TIMEOUT/ NOT EQUIPPED
CODE No. U1109 ETACS CAN TIMEOUT/ NOT EQUIPPED
CODE No. U1110 COMP-HTR CAN TIMEOUT
CODE No. U111B MCU CAN TIMEOUT
CODE No. U1117 IMMOB. CAN TIMEOUT/NOT EQUIPPED
CODE No. U111C BMU CAN TIMEOUT
CODE No. U111D OBC CAN TIMEOUT
CODE No. U1160 EV ECU MESSAGE LOST (MCU)
CODE No. U1161 EV ECU MESSAGE LOST (BMU)
CODE No. U116A CHG-CAN BUS-OFF, U116B QUICK CHARGER CHG-CAN TIMEOUT
CODE No. U1190 NO RECEIVE FAULT DETECT SIGNAL
CODE No. U1801 AIRBAG COMMUNICATION LINE SHORT, U1802 AIRBAG COMMUNICATION LINE OPEN, U1803 AIRBAG SIGNAL FRAME ERROR, U1804 AIRBAG SIGNAL PARITY ERROR, U1805 AIRBAG SIGNAL RECEIVE CYCLE, U1806 AIRBAG SIGNAL DATA ERROR
CODE No. U1900 LOSS OF MCU MESSAGE (K-LINE), U1910 RECEIVED ERROR FROM MCU (K-LINE)
CODE No. U1901 LOSS OF BMU MESSAGE (K-LINE), U1911 RECEIVED ERROR FROM BMU (K-LINE)
CODE No. U1920 K-LINE ERROR (MCU)
CODE No. U1921 K-LINE ERROR (BMU)
SYMPTOM CHART
SYMPTOM PROCEDURES
EV-ECU POWER SUPPLY SYSTEM
THE COMBINATION METER DOES NOT ILLUMINATE EVEN IF THE ELECTRIC MOTOR SWITCH IS TURNED ON.
THE READY INDICATOR DOES NOT ILLUMINATE EVEN IF THE ELECTRIC MOTOR SWITCH IS TURNED TO THE START POSITION.
THE CRUISING RANGE SHORTENED.
BAD MILEAGE
DATA LIST REFERENCE TABLE
ACTUATOR TEST REFERENCE TABLE
CHECK AT EV-ECU TERMINAL
ON-VEHICLE SERVICE
EV CONTROL RELAY CHECK
CURRENT SENSOR SIMPLIFIED CHECK
EV-ECU
EV-ECU REMOVAL AND INSTALLATION
ELECTRIC MOTOR CONTROL UNIT (EMCU) AND MOTOR (ELECTRIC MOTOR UNIT)
LUBRICANTS
SEALANTS AND ADHESIVES
SPECIAL TOOLS
DIAGNOSIS TROUBLESHOOTING FLOW
DIAGNOSIS FUNCTION
DIAGNOSIS CODE CHART
DIAGNOSIS CODE PROCEDURES
CODE No. P0562 BATTERY VOLTAGE TOO LOW
CODE No. P0563 BATTERY VOLTAGE TOO HIGH
CODE No. P0604 RAM ERROR
CODE No. P0605 ROM ERROR
CODE No. P062F ECU (EEPROM FAIL)
CODE No. P0630 CHASSIS NO. NOT PROGRAMMED
CODE No. P0A0D MOTOR DRIVE VOLTAGE HIGH (HW DETECT)
CODE No. P0A3C IGBT1 TEMPERATURE HIGH, P0A3D IGBT2 TEMPERATURE HIGH (MCU)
CODE No. P0A43 MOTOR RESOLVER OPEN/SHORT
CODE No. P0A51 CURRENT SENSOR (MCU)
CODE No. P0A78 IGBT FAIL (MCU)
CODE No. P0A90 MOTOR OVER CURRENT 2 (MCU)
CODE No. P0ABA MOTOR DRIVE VOLTAGE SENSOR (MCU)
CODE No. P0AEF IGBT1 TEMPERATURE SENSOR CIRCUIT LOW, P0AF0 IGBT1 TEMPERATURE SENSOR CIRCUIT HIGH, P0AF4 IGBT2 TEMPERATURE SENSOR CIRCUIT LOW, P0AF5 IGBT2 TEMPERATURE SENSOR CIRCUIT HIGH
CODE No. P0C11 MOTOR COIL U PHASE TEMPERATURE (HIGH), P0C12 MOTOR COIL V PHASE TEMPERATURE (HIGH), P0C13 MOTOR COIL W PHASE TEMPERATURE (HIGH)
CODE No. P1A1B MOTOR DRIVE VOLTAGE LOW (MCU)
CODE No. P1A1C MOTOR DRIVE VOLTAGE HIGH (MCU)
CODE No. P1A23 EV ECU MODE UNKNOWN (MCU)
CODE No. P1A24 READY SIGNAL TIMEOUT (MCU)
CODE No. P1A25 DISCHARGE ON TIMEOUT (MCU)
CODE No. P1A26 DISCHARGE OFF TIMEOUT (MCU)
CODE No. P1A27 EV TORQUE REQUEST ERROR (MCU)
CODE No. P1A29 MOTOR OVER CURRENT 1 (MCU)
CODE No. P1A2A IGBT OVER CURRENT (MCU)
CODE No. P1A2B THREE PHASE LINE (MCU)
CODE No. P1A3D A/D REFERENCE VOLTAGE (MCU)
CODE No. P1A3E CPU ATMOSPHERE TEMPERATURE HIGH (MCU)
CODE No. P1A3F CPU TEMPERATURE SENSOR (MCU)
CODE No. P1B0E/10/12 MOTOR COIL TEMPERATURE U/V/W PHASE HIGH, P1B0F/11/13 MOTOR COIL TEMPERATURE U/V/W PHASE LOW
CODE No. P1B14 EV-ECU FAIL 1 (TEMPERATURE)
CODE No. P1B15 EV-ECU FAIL 2 (VOLTAGE)
CODE No. P1B16 EV-ECU FAIL 3 (TORQUE REQUEST)
CODE No. P1B17 EV-ECU FAIL 4 (IGBT HEAT)
CODE No. P1B18 EV-ECU LOST
CODE No. U1073 BUS-OFF
CODE No. U1108 METER CAN TIMEOUT/NOT EQUIPPED
CODE No. U1109 ETACS CAN TIMEOUT/NOT EQUIPPED
CODE No. U1100 EV ECU CAN TIMEOUT (1)
CODE No. U1910 RECEIVED ERROR FROM MCU (K-LINE)
CODE No. U1920 K-LINE ERROR (MCU)
SYMPTOM CHART
SYMPTOM PROCEDURES
MCU POWER SUPPLY SYSTEM
DATA LIST REFERENCE TABLE
ACTUATOR TEST REFERENCE TABLE
CHECK AT MCU TERMINAL
ON-VEHICLE SERVICE
CHECK AND REPLACEMENT OF THE HIGH-VOLTAGE FUSE INSIDE THE INVERTER
INVERTER
INVERTER REMOVAL AND INSTALLATION
MOTOR (ELECTRIC MOTOR UNIT)
MOTOR (ELECTRIC MOTOR UNIT) REMOVAL AND INSTALLATION
MOTOR (ELECTRIC MOTOR UNIT) DISASSEMBLY AND ASSEMBLY
BATTERY MANAGEMENT UNIT (BMU) AND MAIN BATTERY
SERVICE SPECIFICATIONS
SEALANTS AND ADHESIVES
LUBRICANTS
SPECIAL TOOLS
DIAGNOSIS TROUBLESHOOTING FLOW
DIAGNOSIS FUNCTION
INSPECTION CHART FOR DIAGNOSIS CODE
SERVICE DATA ITEM LIST CORRESPONDING TO DIAGNOSIS CODE OF EACH MODULE
DIAGNOSIS CODE PROCEDURES
CODE NO. P1A40: MAIN BATTERY CURRENT SENSOR (HIGH) ABNORMAL
CODE NO. P1A41: MAIN BATTERY CURRENT SENSOR (LOW) ABNORMAL
CODE NO. P1A42: POWER SUPPLY CIRCUIT OF MAIN BATTERY CURRENT SENSOR ABNORMAL
CODE NO. P1A43: DETECTION CIRCUIT OF MAIN BATTERY CURRENT SENSOR ABNORMAL
CODE NO. P1A44: DETECTING GROUND FAULT
CODE NO. P1A46: DETECTION CIRCUIT OF MAIN BATTERY GROUND FAULT DETECTOR ABNORMAL
CODE NO. P1A47: POWER SUPPLY OF MAIN BATTERY COOLING FAN RELAY ABNORMAL (SHORT CIRCUITS TO POWER SUPPLY SYSTEM, OPEN CIRCUITS)
CODE NO. P1A48: OUTPUT CIRCUIT OF MAIN BATTERY COOLING FAN RELAY ABNORMAL
CODE NO. P1A4B: VOLTAGE OF EACH BATTERY CELL ABNORMAL
CODE NO. P1A4C: BMU CONTROL POWER SUPPLY VOLTAGE ABNORMAL
CODE NO. P1A4D: EV-ECU CONTROL POWER SUPPLY VOLTAGE ABNORMAL
CODE NO. P1A4E: POWER SUPPLY OF MAIN BATTERY COOLING FAN RELAY ABNORMAL (SHORT CIRCUITS TO EARTH SYSTEM)
CODE NO. P1A4F: ROM ABNORMAL (BMU)
CODE NO. P1A50: RAM ABNORMAL (BMU)
CODE NO. P1A51: EEPROM ABNORMAL (BMU)
CODE No. P1AXX: CMUXX BATTERY CELL LOW VOLTAGE ABNORMAL
CODE NO. P1AXX: CMU01 BATTERY CELL HIGH VOLTAGE ABNORMAL
CODE NO. P1AXX: CMU01 MODULE TEMPERATURE ABNORMAL (HIGH INPUT)
CODE NO. P1AXX: CMU01 BATTERY CELL VOLTAGE SENSOR ABNORMAL
CODE NO. P1AXX: CMU01 MODULE TEMPERATURE SENSOR ABNORMAL
CODE NO. P1AXX: CMU01 BALANCER ABNORMAL
CODE NO. P1AA7: EV-ECU SIGNAL TIME-OUT
CODE NO. P1AA8: LOCAL CAN (FOR MAIN BATTERY) SIGNAL TIME-OUT
CODE NO. P1AXX: CMU01 MODULE TEMPERATURE ABNORMAL (LOW INPUT)
CODE NO. P1AC1: MAIN BATTERY COOLING FAN FAILED (DRIVING ABNORMAL)
CODE NO. P1AC2: MAIN BATTERY COOLING FAN FAILED (SHORT CIRCUITS TO POWER SUPPLY SYSTEM)
CODE NO. P1AC3: MAIN BATTERY COOLING FAN FAILED (STOP ABNORMAL)
CODE NO. P1AC4: CALCULATION ABNORMAL
CODE NO. U1073: BUS OFF
CODE NO. U1082: LOCAL CAN (FOR MAIN BATTERY) BUS OFF
CODE NO. U1100: EV-ECU TIME-OUT
CODE NO. U1108: COMBINATION METER TIME-OUT
CODE NO. U1109: ETACS-ECU TIME-OUT
CODE NO. U111B: MCU TIME-OUT
CODE NO. U11A0: CMU01 TIME-OUT
CODE NO. U1922: K-LINE RECEIVING SIGNAL ERROR
CODE NO. U1926: EV-ECU CAN ABNORMAL
INSPECTION CHART FOR TROUBLE SYMPTOMS
SYMPTOM PROCEDURES
COMMUNICATION BETWEEN THE M.U.T.-III AND THE BMU IS NOT POSSIBLE
BMU POWER SUPPLY SYSTEM
BMU DATA LIST REFERENCE TABLE
CMU DATA LIST REFERENCE TABLE
BMU ACTUATOR TEST REFERENCE TABLE
CHECK AT THE BMU TERMINALS
INSPECTION PROCEDURE USING AN OSCILLOSCOPE
ON-VEHICLE SERVICE
PROCEDURES FOR SMOOTHING CELL VOLTAGE
MAIN BATTERY COOLING FAN RELAY CONTINUITY CHECK
CHECK ON COIL RESITANCE OF CONTACOTOR
CHECK ON SERVICE PLUG
CHECK ON SERVICE PLUG SWITCH
LOCAL CAN ( FOR MAIN BATTERY) TERMINATING RESISTANCE CHECK
CHECK ON MAIN BATTERY CURRENT SENSOR
MAIN BATTERY CAPACITY MEASUREMENT
CHECK ON MAIN BATTERY CAPACITY
CHECK AND REPLACEMENT OF THE HIGH-VOLTAGE FUSE INSIDE THE MAIN BATTERY
BATTERY MANAGEMENT UNIT (BMU)
BATTERY MANAGEMENT UNIT (BMU) REMOVAL AND INSTALLATION
MAIN BATTERY
MAIN BATTERY REMOVAL AND INSTALLATION
ON BOARD CHARGER/DC-DC CONVERTER (OBC)
SERVICE SPECIFICATIONS
SPECIAL TOOLS
DIAGNOSIS TROUBLESHOOTING FLOW
DIAGNOSIS FUNCTION
DIAGNOSIS CODE CHART
DIAGNOSIS CODE PROCEDURES
CODE NO. 01: OUTPUT VOLTAGE ABNORMAL
CODE NO. 02: LOAD CONNECTION ABNORMAL (MAIN BATTERY NOT CONNECTED)
CODE NO. 03: OUTPUT CURRENT ABNORMAL
CODE NO. 04: CONTROL POWER SUPPLY VOLTAGE ABNORMAL
CODE NO. 06: AC INPUT VOLTAGE ABNORMAL
CODE NO. 11: VOLTAGE COMMAND ABNORMAL
CODE NO. 12: CURRENT COMMAND ABNORMAL
CODE NO. 13: EV-ECU LOST
CODE NO. 15: POWER FACTOR CORRECTION (PFC) CIRCUIT TEMPERATURE ABNORMAL
CODE NO. 16: TEMPERATURE IN INCREASING VOLTAGE AREA ABNORMAL
CODE NO. 17: INSIDE AMBIENT TEMPERATURE ABNORMAL (BOOST CIRCUIT RECTIFIER TEMPERATURE ABNORMAL)
CODE NO. 26: CHARGING CURRENT LIMITED (TEMPERATURE INCREASE)
CODE NO. 27: AC INPUT CURRENT ABNORMAL
CODE NO. 28: EEPROM ABNORMAL
CODE NO. 29: PILOT SIGNAL ABNORMAL
CODE NO. 30: ELECTRIC MOTOR CIRCUIT ABNORMAL
CODE NO. 31: TEMPERATURE IN INCREASING VOLTAGE AREA ABNORMAL 2
CODE NO. 32: CHARGING CURRENT LIMITED (INPUT VOLTAGE DECREASE)
CODE NO. 33: ROM/RAM ABNORMAL
CODE NO. 35: AD CONVERSION MODULE ABNORMAL
CODE NO. 39: POWER FACTOR CORRECTION (PFC) CIRCUIT OUTPUT VOLTAGE ABNORMAL
CODE NO. 41: INPUT CURRENT SENSOR 0 POINT ABNORMAL
CODE NO. 42: OUTPUT CURRENT SENSOR 0 POINT ABNORMAL
CODE NO. 43: INVERTER OVERCURRENT ABNORMAL
CODE NO. 44: RECTIFICATION OVERVOLTAGE ABNORMAL
CODE NO. 45: RECTIFICATION OVERCURRENT ABNORMAL
SYMPTOM CHART
SYMPTOM PROCEDURES
COMMUNICATIONS CANNOT BE DONE BETWEEN M.U.T.-III AND ON BOARD CHARGER
CHARGE WARNING LAMP OF AUXILIARY BATTERY LIT IN READY STATUS
ALTHOUGH REGULAR CHARGING IS POSSIBLE, READY INDICATOR (GREEN LAMP) AND CHARGE INDICATOR (ORANGE LAMP) ARE NOT LIT
READY INDICATOR (GREEN LAMP) IS NOT LIT (REGULAR CHARGING IS IMPOSSIBLE)
ALTHOUGH READY INDICATOR (GREEN LAMP) IS LIT, CHARGE INDICATOR (ORANGE LAMP) IS NOT LIT (REGULAR CHARGING IS IMPOSSIBLE)
ALTHOUGH READY INDICATOR (GREEN LAMP) AND CHARGE INDICATOR (ORANGE LAMP) ARE LIT, REGULAR CHARGING IS IMPOSSIBLE
FAULT INDICATOR (RED LAMP) IS LIT
FAULT INDICATOR (RED LAMP) BLINKS
POWER SUPPLY SYSTEM OF ON BOARD CHARGER
CHARGING DOES NOT START, OR THE CHARGING INDICATOR IS NOT ILLUMINATED WHEN THE CHARGER IS CONNECTED TO DOMESTIC POWER SUPPLY.
CHARGING TIME IS LONGER THAN USUAL, OR CHARGING DOES NOT STOP.
DOMESTIC CIRCUIT BREAKER INTERRUPTS THE POWER SUPPLY.
ELECTRIC SHOCK
DURING A REGULAR CHARGING, THE CHARGING INDICATOR DOES NOT FLASH.
ON-VEHICLE SERVICE
CHARGING CABLE CHECK
ON BOARD CHARGER RELAY CONTINUITY CHECK
ON BOARD CHARGER/DC-DC CONVERTER (OBC)
ON BOARD CHARGER/DC-DC CONVERTER (OBC) REMOVAL AND INSTALLATION
CHARGING CABLE
CHARGING CABLE DISASSEMBLY AND ASSEMBLY
EV CHARGING CABLE (REGULAR CHARGER)
EV CHARGING CABLE (REGULAR CHARGER) REMOVAL AND INSTALLATION
QUICK CHARGING SYSTEM
SYMPTOM CHART
ON-VEHICLE SERVICE
QUICK CHARGING RELAY CHECK
EV CHARGING CABLE (QUICK CHARGER)
EV CHARGING CABLE (QUICK CHARGER) REMOVAL AND INSTALLATION
55 -HEATER, AIR CONDITIONER AND VENTILATION
SERVICE SPECIFICATION(S)
LUBRICANT(S)
SPECIAL TOOL(S)
TROUBLESHOOTING
DIAGNOSIS TROUBLESHOOTING FLOW
DIAGNOSIS FUNCTION
DIAGNOSIS CODE CHART<A/C CONTROL ASSEMBLY (A/C-ECU)>
DIAGNOSIS CODE PROCEDURES<A/C CONTROL ASSEMBLY (A/C-ECU)>
B1001 INTERIOR TEMPERATURE SENSOR SYSTEM
B1011 AMBIENT TEMPERATURE SENSOR SYSTEM
B1016 HEATER WATER TEMPERATURE SYSTEM
B1021 AIR THERMO SENSOR SYSTEM
B1041 POTENTIOMETER SYSTEM FOR THE FRONT AIR MIX DAMPER
B1045 MOTOR DRIVE SYSTEM FOR THE FRONT AIR MIX DAMPER
B1061 POTENTIOMETER SYSTEM FOR AIR OUTLET CHANGEOVER DAMPER
B1065 MOTOR DRIVE SYSTEM FOR AIR OUTLET SWITCHING DAMPER
B1083 EEPROM ERROR
DIAGNOSIS CODE CHART<A/C CONTROL UNIT>
DIAGNOSIS CODE PROCEDURES<A/C CONTROL UNIT>
B1081 COCTROL PANEL COMM.ERROR
B1083 EEPROM ERROR
B1101 ELC. COMPRESSOR (ETERNITY)
B1102 ELC. COMPRESSOR (CURRENT)
B1103 ELC. COMPRESSOR (POWER)
B1104 ELC. COMPRESSOR (HEART)
B1105 ELC. COMPRESSOR (COMMUNICATION)
B1106 ELC. COMPRESSOR INPUT VOLT.(LOW)
B1107 ELC. COMPRESSOR INPUT VOLT.
B1108 ELECTRIC WATR HEATER FAIL 1
B1109 ELECTRIC WATR HEATER FAIL 2
B1110 ELECTRIC WATR HEATER FAIL 3
B1111 ELC.WATER HEATER INLET SNS.LOW
B1112 ELC.WATER HEATER INLET SNS.HIGH
B1113 ELC.WATER HEATER OUTLET SNS.LOW
B1114 ELC.WATER HEATER OUTLET SNS.HIGH
B1115 ELECTRIC WATER PUMP MALFUNCTION
B1116 ELECTRIC WATER PUMP HARNESS
B1117 ELC.COMPRESSOR (CONTROL)
B1118 ELC.COMPRESSOR (TEMP.SENSOR)
B1121 IN/OUT SELECT DAMPER CIRCUIT HI
B1122 IN/OUT SELECT DAMPER CIRCUIT HI
B1123 IN/OUT SELECT DAMPER MALFUNCTION
U1073 BUS-OFF
U1100 EV-ECU CAN TIMEOUT
U1102 ASC/TCL/ABS TIMEOUT/NOT EQUIPPED
U1108 METER CAN TIMEOUT/NOT EQUIPPED
U1109 ETACS CAN TIMEOUT/NOT EQUIPPED
U111C BMU CAN TIMEOUT
U1190 NO RECEIVE FAULT DETECT SIGNAL
SYMPTOM CHART
SYMPTOM PROCEDURES
COOL AIR DOES NOT COME
POOR HEATER PERFORMANCE
BLOWER MOTOR DOES NOT OPERATE
BLOWER AIR AMOUNT CANNOT BE CHANGED.
INSIDE/OUTSIDE AIR CHANGEOVER IS NOT POSSIBLE.
MAX SWITCH OPERATION IS NOT ACCEPTED
A/C-ECU POWER SUPPLY SYSTEM
COMMUNICATION WITH THE M.U.T.-III IS NOT POSSIBLE<A/C-ECU>
COMMUNICATION WITH THE M.U.T.-III IS NOT POSSIBLE<A/C control unit>
DATA LIST REFERENCE TABLE<A/C CONTROLLER ASSEMBLY (A/C-ECU)>
DATA LIST REFERENCE TABLE<A/C CONTROL UNIT>
ACTUATOR TEST REFERENCE TABLE<A/C CONTROLLER ASSEMBLY (A/C-ECU)>
ACTUATOR TEST REFERENCE TABLE<A/C CONTROL UNIT>
CHECK AT ECU TERMINAL<A/C CONTROLLER ASSEMBLY (A/C-ECU)>
CHECK AT ECU TERMINAL<A/C CONTROL UNIT>
ON-VEHICLE SERVICE
RECOMMENDED TOOL
REFRIGERANT LEVEL CHECK, DRAINING AND CHARGING
PERFORMANCE TEST <VEHICLES USING R-134a REFRIGERANT>
DIAGNOSIS BY REFRIGERANT PRESSURE
SIMPLE INSPECTION OF THE A/C PRESSURE SENSOR
CHECK THE WATER HEATER FLUID
CHECK THE CONCENTRATION OF THE WATER HEATER FLUID
DRAIN AND FILL UP THE WATER HEATER FLUID.
LEAKAGE CHECK FOR WATER HEATER FLUID
CHECK THE CONCENTRATION OF THE WATER HEATER FLUID
POWER RELAY CHECK
CLEAN AIR FILTER REPLACEMENT PROCEDURE
HEATER CONTROL UNIT
HEATER CONTROL UNIT REMOVAL AND INSTALLATION
HEATER CONTROL UNIT DISASSEMBLY AND REASSEMBLY
HEATER UNIT AND BLOWER ASSEMBLY
HEATER UNIT AND BLOWER ASSEMBLY REMOVAL AND INSTALLATION
HEATER UNIT AND BLOWER ASSEMBLY DISASSEMBLY AND REASSEMBLY
INSPECTION
MODE SELECTION DAMPER CONTROL MOTOR, AIR MIXING DAMPER CONTROL MOTOR, OUTSIDE/INSIDE AIR SELECTION DAMPER CONTROL MOTOR, POWER TRANSISTOR AND BLOWER MOTOR
MODE SELECTION DAMPER CONTROL MOTOR, AIR MIXING DAMPER CONTROL MOTOR, OUTSIDE/INSIDE AIR SELECTION DAMPER CONTROL MOTOR, POWER TRANSISTOR AND BLOWER MOTOR REMOVAL AND INSTALLATION
INSPECTION
HEATER
HEATER REMOVAL AND INSTALLATION
INSPECTION
HEATER WATER PUMP
HEATER WATER PUMP REMOVAL AND INSTALLATION
INSPECTION
HEATER HOSE
HEATER HOSE REMOVAL AND INSTALLATION
AMBIENT AIR TEMPERATURE SENSOR
AMBIENT AIR TEMPERATURE SENSOR REMOVAL AND INSTALLATION
INSPECTION
A/C CONTROL UNIT
A/C CONTROL UNIT REMOVAL AND INSTALLATION
COMPRESSOR ASSEMBLY
COMPRESSOR ASSEMBLY REMOVAL AND INSTALLATION
CONDENSER ASSEMBLY
CONDENSER ASSEMBLY REMOVAL AND INSTALLATION
REFRIGERANT LINE
REFRIGERANT LINE REMOVAL AND INSTALLATION
DUCTS
DUCT REMOVAL AND INSTALLATION
VENTILATORS
VENTILATOR REMOVAL AND INSTALLATION
70 -COMPONENT LOCATIONS
RELAY
SOLENOID AND SOLENOID VALVE
SENSOR
ECU
FUSIBLE LINK AND FUSE
INSPECTION CONNECTOR AND SPARE CONNECTOR
EARTH CABLE
EARTH
80 -CONFIGURATION DIAGRAMS
OVERALL CONFIGURATION DIAGRAM
OVERALL CONFIGURATION DIAGRAM<LOW VOLTAGE-12V (LHD)>
OVERALL CONFIGURATION DIAGRAM<LOW VOLTAGE-12V (RHD)>
OVERALL CONFIGURATION DIAGRAM<HIGH VOLTEGE>
HOOD ROOM
HOOD ROOM<LHD>
HOOD ROOM<RHD>
INSTRUMENT PANEL
INSTRUMENT PANEL<LHD>
INSTRUMENT PANEL<RHD>
FLOOR AND ROOF
FLOOR AND ROOF<LHD>
FLOOR AND ROOF<RHD>
DOOR
ELECTRIC MOTOR UNIT ROOM
TAILGATE
UNDER FLOOR AND ELECTRIC MOTOR UNIT ROOM<HIGH VOLTAGE (330V)>
90 -CIRCUIT DIAGRAMS
JUNCTION BLOCK (J/B)
JOINT CONNECTOR (J/C)
JOINT CONNECTOR (J/C)<LHD>
JOINT CONNECTOR (J/C)<RHD>
CENTRALIZED JUNCTION
CENTRALIZED JUNCTION<LOW VOLTAGE (12V)>
CENTRALIZED JUNCTION<HIGH VOLTAGE (330V)>
POWER DISTRIBUTION SYSTEM
HIGH VOLTAGE POWER SUPPLY CONTROL SYSTEM
QUICK CHARGING CONTROL SYSTEM
REGULAR CHARGING CONTROL SYSTEM
AUXILIARY BATTERY CHARGING CONTROL SYSTEM
MAIN BATTERY MANAGEMENT SYSTEM
ELECTRIC MOTOR UNIT CONTROL SYSTEM
MAIN BATTERY COOLING SYSTEM
MAIN BATTERY COOLING SYSTEM<LHD>
MAIN BATTERY COOLING SYSTEM<RHD>
ELECTRIC MOTOR UNIT COOLING SYSTEM
HEADLAMP
HEADLAMP<LHD>
HEADLAMP<RHD>
TAIL LAMP, POSITION LAMP, LICENCE PLATE LAMP AND LIGHTING MONITOR BUZZER
TAIL LAMP, POSITION LAMP, LICENCE PLATE LAMP AND LIGHTING MONITOR BUZZER<LHD>
TAIL LAMP, POSITION LAMP, LICENCE PLATE LAMP AND LIGHTING MONITOR BUZZER<RHD>
HEADLAMP MANUAL LEVELLING SYSTEM
DAYTIME RUNNING LAMP (DRL)
DAYTIME RUNNING LAMP (DRL)<LHD>
DAYTIME RUNNING LAMP (DRL)<RHD>
FRONT FOG LAMP
FRONT FOG LAMP<LHD>
FRONT FOG LAMP<RHD>
REAR FOG LAMP
REAR FOG LAMP<LHD>
REAR FOG LAMP<RHD>
ROOM LAMP
ROOM LAMP<LHD>
ROOM LAMP<RHD>
TURN-SIGNAL LAMP AND HAZARD WARNING LAMP
TURN-SIGNAL LAMP AND HAZARD WARNING LAMP<LHD>
TURN-SIGNAL LAMP AND HAZARD WARNING LAMP<RHD>
BACK-UP LAMP
STOP LAMP
HORN
METER AND GAUGE
BRAKE WARNING LAMP
POWER WINDOWS
POWER WINDOWS<LHD>
POWER WINDOWS<RHD>
CENTRAL DOOR LOCKING SYSTEM
CENTRAL DOOR LOCKING SYSTEM<LHD>
CENTRAL DOOR LOCKING SYSTEM<RHD>
AIR CONDITIONER
AIR CONDITIONER<LHD>
AIR CONDITIONER<RHD>
WINDSHIELD WIPER AND WASHER
WINDSHIELD WIPER AND WASHER<LHD>
WINDSHIELD WIPER AND WASHER<RHD>
REAR WIPER AND WASHER
REAR WIPER AND WASHER<LHD>
REAR WIPER AND WASHER<RHD>
REAR WINDOW DEFFOGER AND HEATED DOOR MIRROR
REAR WINDOW DEFFOGER AND HEATED DOOR MIRROR<LHD>
REAR WINDOW DEFFOGER AND HEATED DOOR MIRROR<RHD>
ELECTRIC RETRACTABLE REMOTE CONTROLLED MIRROR
ELECTRIC RETRACTABLE REMOTE CONTROLLED MIRROR<LHD>
ELECTRIC RETRACTABLE REMOTE CONTROLLED MIRROR<RHD>
AUDIO SYSTEM
SPARE CONNECTOR (FOR AUDIO)
ACCESSORY SOCKET
BRAKE VACUUM GENERATION SYSTEM
ANTI-SKID BRAKING SYSTEM (ABS) AND ACTIVE STABILITY CONTROL SYSTEM (ASC)
ANTI-SKID BRAKING SYSTEM (ABS) AND ACTIVE STABILITY CONTROL SYSTEM (ASC)<LHD>
ANTI-SKID BRAKING SYSTEM (ABS) AND ACTIVE STABILITY CONTROL SYSTEM (ASC)<RHD>
SRS
SRS<LHD>
SRS<RHD>
HIGH VOLTAGE SHUTDOWN SYSTEM
ELECTRIC POWER STEERING SYSTEM
ELECTRIC POWER STEERING SYSTEM<LHD>
ELECTRIC POWER STEERING SYSTEM<RHD>
HEATED SEAT
IMMOBILIZER SYSTEM
IMMOBILIZER SYSTEM<LHD>
IMMOBILIZER SYSTEM<RHD>
SEAT BELT WARNING
SEAT BELT WARNING<LHD>
SEAT BELT WARNING<RHD>
DOOR AJAR WARNING BUZZER
DOOR AJAR WARNING BUZZER<LHD>
DOOR AJAR WARNING BUZZER<RHD>
ELECTRIC MOTOR REMINDER BUZZER
ELECTRIC MOTOR REMINDER BUZZER<LHD>
ELECTRIC MOTOR REMINDER BUZZER<RHD>
SELECT LEVER REMINDER BUZZER
SELECT LEVER REMINDER BUZZER<LHD>
SELECT LEVER REMINDER BUZZER<RHD>
CONTROLLER AREA NETWORK (CAN)
2. Technical Info Manual
00 -GENERAL
HOW TO USE THIS MANUAL
TARGETS OF DEVELOPMENT
PRODUCT FEATURES
ENVIRONMENTAL PROTECTION
VEHICLE IDENTIFICATION
MODELS
MAJOR SPECIFICATIONS
14 -COOLING
GENERAL INFORMATION
WATER PASSAGE
WATER PUMP
17 -MOTOR (ELECTRIC MOTOR UNIT) CONTROL
GENERAL INFORMATION
22 -TRANSMISSION
TRANSMISSION
GENERAL
DESCRIPTION OF CONSTRUCTION AND OPERATION
SHIFT POSITION SWITCH
TRANSMISSION CONTROL
GENERAL
SHIFT POSITION
MIS-OPERATION PREVENTION MECHANISM
26 -FRONT AXLE
GENERAL INFORMATION
27 -REAR AXLE
GENERAL INFORMATION
31 -WHEEL AND TYRE
GENERAL INFORMATION
32 -POWER PLANT MOUNT
GENERAL INFORMATION
33 -FRONT SUSPENSION
GENERAL INFORMATION
34 -REAR SUSPENSION
GENERAL INFORMATION
35A-BASIC BRAKE SYSTEM
GENERAL INFORMATION
CONSTRUCTION DESCRIPTION
BRAKE VACUUM GENERATION SYSTEM
BRAKE ELECTRIC VACUUM PUMP
BRAKE PEDAL
FRONT BRAKE
REAR BRAKE
35C-ACTIVE STABILITY CONTROL SYSTEM (ASC)
GENERAL INFORMATION
CONSTRUCTION DIAGRAM
SENSOR
ACTUATOR
ASC-ECU
SYSTEM OPERATION
36 -PARKING BRAKES
GENERAL INFORMATION
37 -POWER STEERING
GENERAL INFORMATION
CONSTRUCTION DESCRIPTION
STEERING WHEEL
STEERING SHAFT AND COLUMN
ELECTRIC POWER STEERING
GENERAL INFORMATION
STEERING GEAR
ELECTRIC POWER STEERING-ECU
OPERATION
42 -BODY
GENERAL INFORMATION
MAIN BODY
BODY PANELING
BODY SHELL
QUIETNESS
BODY COLOUR CHARTS
CHARGING LID
DOOR AND TAILGATE
DOOR AND TAILGATE LOCK
KEYLESS ENTRY SYSTEM
POWER WINDOW
WEATHERSTRIP
WINDOW GLASS
CUSTOMISATION FUNCTION
51 -EXTERIOR
GENERAL INFORMATION
BUMPER
AERO PARTS
GARNISH
WIPER AND WASHER
WINDSHIELD WIPER AND WASHER
REAR WIPER AND WASHER
DOOR MIRROR
CUSTOMISATION FUNCTION
52A-INTERIOR
GENERAL INFORMATION
INSTRUMENT PANEL AND FLOOR CONSOLE
TRIMS
INTERIOR TRIMS
DOOR TRIM
SEAT
FRONT SEAT
REAR SEAT
SEAT BELT
HEADLINING
FOOT REST<RHD>
52B-SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
GENERAL INFORMATION
SYSTEM OPERATION
FRONT AIR BAG AND SEAT BELT WITH PRE-TENSIONER
SIDE AND CURTAIN AIR BAGS
HIGH VOLTAGE SHUTDOWN FUNCTION
SYSTEM CONSTRUCTION
DRIVER''S SIDE AIR BAG MODULE
FRONT PASSENGER''S SIDE AIR BAG MODULE
SIDE-AIRBAG MODULE
CURTAIN AIR BAG MODULE
FRONT IMPACT SENSOR
SIDE IMPACT SENSOR
REAR DETECT SENSOR
SEAT BELT WITH PRE-TENSIONER
PASSENGER''S AIR BAG CUT OFF SWITCH
PASSENGER''S AIR BAG OFF INDICATOR LAMP
SRS-ECU
SRS AIR BAG SPECIAL CONNECTOR
54A-CHASSIS ELECTRICAL
DIAGNOSIS SYSTEM
GENERAL INFORMATION
AUXILIARY BATTERY
GENERAL INFOMATION
IMMOBILIZER SYSTEM
GENERAL INFORMATION
LIGHTING
EXTERIOR LAMPS
INTERIOR LAMPS
FUNCTION AND CONTROL BY ETACS-ECU
CUSTOMISATION FUNCTION
COMBINATION METER
GENERAL INFORMATION
FUNCTION
ACCESSORY SOCKET
GENERAL INFORMATION
COLUMN SWITCH
GENERAL INFORMATION
AUDIO SYSTEM
GENERAL INFORMATION
RADIO AND CD PLAYER
SPEAKER
ANTENNA
ETACS
GENERAL INFORMATION
FUNCTION AND CONTROL BY ETACS-ECU
CUSTOMISATION FUNCTION
54B-LOCAL INTERCONNECT NETWORK (LIN)
GENERAL INFORMATION
STRUCTURE
SYSTEM OPERATION
54C-CONTROLLER AREA NETWORK (CAN)
GENERAL INFORMATION
STRUCTURE
SYSTEM OPERATION
SELF-DIAGNOSIS
CAN BUS DIAGNOSTICS
54D-ELECTRIC MOTOR UNIT AND MAIN BATTERY
MiEV OS (MiEV Operating System)
GENERAL INFORMATION
EV-ECU
GENERAL INFORMATION
SENSOR
CONTROL MODE
EV RELAY CONTROL
HIGH VOLTAGE POWER SUPPLY CONTROL
DRIVING TORQUE CONTROL
CHARGING CONTROL
A/C RELEVANT CONTROL
SYSTEM COOLING CONTROL
BRAKE VACUUM CONTROL
DC-DC CONVERTER DRIVING CONTROL
BACK-UP LAMP RELAY CONTROL
ENERGY USAGE INDICATOR INDICATION
ENERGY LEVEL GAUGE INDICATION
POSSIBLE CRUISING DISTANCE DISPLAY
DIAGNOSIS
FAIL-SAFE CONTROL
CONTROLLER AREA NETWORK (CAN) COMMUNICATION
K-LINE COMMUNICATION
ELECTRIC MOTOR CONTROL UNIT (EMCU) AND MOTOR (ELECTRIC MOTOR UNIT)
GENERAL INFORMATION
CONTROL MODE
DRIVE MOTOR
RESOLVER
DIAGNOSIS
CONTROLLER AREA NETWORK (CAN) COMMUNICATION
K-LINE COMMUNICATION
BATTERY MANAGEMENT UNIT (BMU) AND MAIN BATTERY
GENERAL
BATTERY MANAGEMENT UNIT (BMU)
MAIN BATTERY AND CELL MONITORING UNIT (CMU)
SENSOR
ACTUATOR
BMU POWER SUPPLY CONTROL
CELL MONITORING UNIT (CMU) POWER SUPPLY CONTROL
CALCULATION FOR ENERGY LEVEL
MAIN BATTERY COOLING FAN CONTROL
BALANCER DRIVING CONTROL OF BATTERY CELL VOLTAGE
CONTROLLER AREA NETWORK (CAN) COMMUNICATIONS
LOCAL INTERCONNECTION NETWORK (LIN) COMMUNICATIONS
DIAGNOSIS SYSTEM
ON BOARD CHARGER/DC-DC CONVERTER
GENERAL
ON BOARD CHARGER
DC-DC CONVERTER
55 -HEATER, AIR CONDITIONER AND VENTILATION
3. Body Repair Manual
0 -GENERAL
VEHICLE IDENTIFICATION
MAJOR SPECIFICATIONS
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
ACTIONS TO BE TAKEN DURING BODY PAINTING
1 -BODY CONSTRUCTION
BODY COMPONENTS
BODY MAIN CROSS-SECTIONAL VIEWS
MAINTENANCE AND SERVICEABILITY
BODY CONSTRUCTION CHARACTERISTICS
FRONT BODY
SIDE BODY
UNDER BODY
BODY FRAME
REAR BODY
ROOF
DOOR
SILENCER APPLICATION LOCATIONS
SILENCER PAD USAGE LOCATIONS
2 -BODY DIMENSIONS
BODY DIMENSIONS AND MEASUREMENT METHODS
TYPE A (PROJECTED DIMENSIONS)
UNDER BODY
TYPE B (ACTUAL-MEASUREMENT DIMENSIONS)
UNDER BODY
FRONT BODY
SIDE BODY
REAR BODY
INTERIOR
3 -WELDED PANEL REPLACEMENT
ULTRA HIGH STRENGTH STEEL PLATE
FRONT END CROSSMEMBER
FENDER SHIELD
FRONT SIDEMEMBER (PARTIAL REPLACEMENT)
FRONT PILLAR
CENTRE PILLAR
SIDE SILL
QUARTER OUTER
ROOF
REAR END PANEL
REAR FLOOR
QUARTER INNER
QUARTER INNER LOWER
FRONT DOOR OUTER PANEL (WELDED TYPE)
FRONT DOOR OUTER PANEL (ADHESION TYPE)
REAR DOOR OUTER PANEL (WELDED TYPE)
REAR DOOR OUTER PANEL (ADHESION TYPE)
4 -CORROSION PROTECTION
BODY SEALING LOCATIONS
UNDERCOAT APPLICATION LOCATIONS
5 -SYNTHETIC-RESIN PARTS
LOCATION OF SYNTHETIC-RESIN PARTS
6 -BODY COLOUR
BODY COLOUR CODE
BODY COLOUR CHARTS
