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Jim,


Nice drawing.


You said: "The 54mm measurement in your drawing would not work in CAD based on your other numbers."  You dimensioned things a bit differently than I did, so I can't spot the error.  I show a bus bar length of 74 mm which agrees with 54 mm jumper length and 20 mm washer (spacer) length.  Your drawing shows a 51 mm jumper length.


I see from subsequent posts that you are probably going to use aluminum U's or L's combined with I's for combined cell bus bars and jumpers.  So perhaps my drawing is only of interest to those who wish to cut their own jumpers from bus bars.


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