I've got the wheels off my car experimenting . . . . again! All of the following applies to iMiEV's with the factory SE alloy wheels - I don't know what differences there may be with the steel ES wheels, so I can't comment on those
First, those Insight wheels won't fit the front - At least, not without a bit of finagling. Honda uses a 56.1mm centerbore, which is the same as our wheels . . . . at least according to the 'book'
http://www.wheel-fitment.com/car/Mitsubishi/i-MiEV%20(2010%20-%20)/
True, our rear wheels ARE a 56.1mm centerbore, but the front of our car is the weirdest bird I've ever seen, in several ways. The important difference here is, we have the little aluminum 'collar' pressed into the front hub which prevents you from mounting the rear wheels on the front . . . . at least, I *thought* that was what it was for. In reality, it's just there to make sure you cannot get even one thread started if you're trying to mount a rear wheel on the front
I removed that ring last time I had the wheels off the car and put a Miata wheel on the front - 15's fit fine, 14's bolt on but the wheel doesn't clear the McPherson strut suspension . . . . but the Miata wheels have a larger centerbore, so I wasn't aware that a rear iMiEV wheel wouldn't fit with the little collar removed - I just assumed they would. Turns out, they won't . . . . read on
This time, for the first time, I removed the collar and tried a rear iMiEV alloy wheel on the front and it still won't go completely on. The machined part of the hub which the collar presses into is still larger than the 56.1mm centerbore of the rear wheel and it sticks out 3/16ths or so. If you bought a set of Insight wheels, it wouldn't take 5 minutes to grind that machined lip away and THEN any wheel with any centerbore would go on the front . . . . or, you could have the centerbore of the wheel machined out a bit and the wheels would fit with no modification to the car. The Insight wheels will fit the rear just fine - The centerbores are the same
Anyway, with the little collar removed it is possible to *almost* bolt a rear wheel on the front, just to check for fit, so I did that - It won't go completely on (you couldn't drive the car) because the lip won't let it go all the way flush with the hub. The rear wheel/tire clears everything up front (barely) so you could use the car with 4 equally sized tires, which is GREAT news! The crazy front end geometry does have the wider wheel sticking out a bit farther than the tiny 4 inch OEM front wheel does . . . . it's hard to tell exactly how much because the rear wheel wouldn't bolt on flush, but I'd say the front track width would change by a little more than an inch - perhaps 5/8th or so on either side. Not good
But . . . . Wheel offsets! Our wheels are 35mm and the Insight wheels are 45mm. This means that a Honda Insight wheel on the front would fit even better than an iMiEV rear wheel does. The 10mm of extra offset on the Honda wheel would negate much of that previously mentioned 5/8 inch, so the wheel would be tucked back closer inside like it belongs - Perfect!
On the rear, that extra 10mm would tuck the wheel back into the fenders more than our stock wheels, but that 'problem' would be easily solved by adding a 10mm spacer between the wheel and the hub. Because of the cars unusual suspension geometry, using 4 equal width wheels almost means the fronts and rears NEED TO BE wheels with different offsets. Using 4 of the 45mm offset Insight wheels (with 10mm spacers on the rear) means . . . . you could use 4 same sized wheels AND tires, so you would then be able to rotate your tires normally. Perfect!
I was about to buy the eBay wheels/tires, but the tires are not suitable. We would need either the stock 175/60-15 tires like our rear tires or, ideally, a matched set of 185/55-15's which gives us a fatter tire which still has the correct diameter and circumference. A slightly larger circumference tire would be OK, but it would A.) Change the rear gearing slightly which I don't think is advisable, and B.) There's barely enough fender clearance up front for the stock size. So, I think it's either the 175/60's or the 185/55's - Either is a HUGE improvement from the 145/65-15 we have up there now
Since I can't use the stock Insight tires, the eBay deal isn't so great. I need to find me a bare set of wheels, mount a set of 185/55-15's and THEN we'll see how it handles! 90% sure I'm going to do this, so I'll probably be the guinea pig if you guys can wait a spell
I prefer the look of the Insight wheels over our stock alloys anyway and I'm sure bigger front tires would improve the handling a bunch . . . . it won't make it a Miata by any means, but it will be lots more FUN to drive!
Don
[Edit] - Sorry the above link doesn't take you straight to the iMiEV wheel data, but it's there on that site and they say it is 56.1 and make no mention of the front being different . . . . but they ARE